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Complete Modular Plant Extraction Production Line
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Introduction to a Complete Modular Plant Extraction Production Line
I. Product Overview
The Zhengheng plant‑extract production line is an integrated, turnkey extraction system, comprising multiple sets of multifunctional extraction vessels, a condensation‑reflux system, an oil–water separator, an operating platform, and piping with valves. The entire unit is constructed from high‑quality 304/316L stainless steel, with both interior and exterior surfaces polished to ensure no residue and easy cleaning. It comes standard with a multi‑stage, precision temperature‑control system that maintains temperature fluctuations within ±0.5°C—a critical factor for fully preserving the active constituents of essential oils and extracts. Whether employing steam distillation, water distillation, or solvent extraction, the equipment can switch modes at the touch of a button, accommodating hundreds of aromatic plants such as rose, lavender, agarwood, tea tree, peppermint, and more.
The unique tray‑type steam distribution design ensures uniform penetration of steam or solvent through the material, boosting extraction efficiency by more than 15% compared with conventional equipment. An efficient spiral condenser paired with low‑temperature circulating water guarantees that essential oils or extracts retain a pure aroma, free from any burnt or scorched notes. The built‑in oil–water separator features a conical stratification structure, delivering clear, high‑purity oil.
II. Product Features
✅ Modular design with multiple tanks in parallel: Three extraction units operate independently, enabling both batch production in a single tank and serial or parallel operation for larger-scale batches. Production capacity is flexibly adjustable, accommodating diverse production scheduling requirements.
✅ Complete reflux extraction process: Equipped with a condenser, cooler, and oil–water separation and collection unit, this system enables solvent reflux circulation, efficiently recovering plant volatile oils and bioactive compounds, thereby enhancing raw material utilization and reducing production costs.
✅ Hygienic-grade polishing process: The tank and piping are mirror-polished inside and out, featuring quick‑release clamp‑type connections, eliminating sanitary dead zones and enabling easy cleaning and sterilization, in full compliance with GMP clean‑production standards.
✅ Integrated safety operating platform: a unified steel‑structure workbench, stairs, and protective guardrails, facilitating material loading, routine inspections, sampling, and equipment maintenance, ensuring safe and standardized production operations.
✅ Enhanced self-control expansion interface: Includes预留 temperature, pressure, and liquid-level sensor interfaces, enabling upgrades to automated control systems such as automatic temperature regulation, timed extraction, and automatic slag discharge, thus supporting industrial-scale smart production.
✅ Customized Solutions: The single‑tank volume, number of tanks, heating method (steam or electric heating), concentration system, and level of automation can all be tailored to meet the customer’s facility layout and production capacity requirements, delivering a complete turnkey production line.
III. Applications
Extraction of active ingredients from traditional Chinese medicinal herbs, extraction of essential oils and hydrosols from aromatic plants, production of herbal health‑care raw materials, extraction of plant pigments, preparation of traditional Chinese medicine beverages, processing of natural raw materials for daily‑use products, and plant‑based biopharmaceutical extraction projects.
IV. Services
Providing a comprehensive, end-to-end service solution, from the cultivation of aromatic plants to extraction.
V. Directions for Development in the AI Era
In a technologically advanced future, our system is a fully intelligent production line, where AI‑powered robots work in seamless collaboration, handling all complex operations. It comes equipped with a process database built up over years of expertise—simply tap “rose” or “lavender” on the screen, and the equipment will automatically set the optimal distillation or extraction time, steam flow rate, and cooling temperature. Even if you’re a beginner, you can produce master‑level quality on your first try.
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Complete Modular Plant Extraction Production Line
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