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Vacuum Emulsifying Mixer
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Product Introduction to the Vacuum Emulsifying Mixer
I. Product Overview
This equipment is a high-efficiency vacuum emulsifying mixer, constructed entirely from polished or brushed stainless steel. It integrates vacuum degassing, stirring and blending, and emulsification/homogenization functions into a single unit (with optional configurations for homogenization, heating, cooling, and other features). It is ideally suited for the precision processing of materials in the cosmetics, pharmaceutical, food, and chemical industries, making it an ideal choice for producing creams, lotions, ointments, sauces, and similar products.
II. Equipment Composition
1. Top beam and upright columns: The machine features a robust frame structure, with the top beam supporting the mixing drive system and four upright columns providing stable support, ensuring smooth operation.
2. Emulsification Tank Body: The main body is a cylindrical stainless steel tank, with a dome‑shaped lid secured by multiple swing‑arm clamps for reliable sealing and convenient opening and closing. The top of the lid is equipped with a sight glass, a feed inlet, and various pipe‑connection valves, facilitating observation and material charging.
3. Control Cabinet: Equipped with a touch-screen HMI and digital display for intuitive operation; includes a button control panel, a red emergency stop button, and an indicator light; the panel bears an Ex explosion-proof marking to meet hazardous‑area requirements.
4. Base and Mounting Feet: The stainless steel base is equipped with adjustable mounting feet, ensuring stable installation and accommodating varying floor conditions in different workshops.
III. Main Features
1. Vacuum emulsification for consistent quality: Emulsification and mixing are carried out under vacuum, effectively eliminating air bubbles from the formulation to produce a product with a finer texture, more uniform consistency, and enhanced stability.
2. Tilt-Discharge Design: The tank is mounted on a tilting axis, allowing it to be tilted as a whole for complete discharge, ensuring thorough emptying and easy cleaning while minimizing material residue.
3. Hygienic stainless steel construction: Components in contact with process materials are fabricated from stainless steel, featuring a smooth, easy-to-clean surface that meets the hygiene standards of the food, cosmetics, and pharmaceutical industries.
4. Intelligent Control: Touchscreen operation allows users to set operating parameters, ensuring simple handling and minimizing human error.
5. Comprehensive Safety Protection: Equipped with an emergency stop button and warning lights, and featuring an Ex‑rated control panel to ensure safe operation.
6. Compact structure and efficient footprint: Integrated design for easy installation and maintenance.
IV. Application Areas
Cosmetics industry: emulsification processes for products such as creams, lotions, facial cleansers, and face masks.
Pharmaceutical Industry: Formulation of ointments, salves, emulsions, and other pharmaceutical preparations.
Food Industry: Emulsification and blending of materials such as sauces, seasonings, jams, and dairy products.
Chemical industry: Mixing and emulsification of adhesives, coatings, daily chemical products, and other materials.
V. Technical Parameters
Project | Parameter |
Effective volume of the tank body | [200]L |
Stirring motor power | [1.5] kW |
Vacuum level | [-0.09] MPa |
Homogenization/Emulsification Power (if configured) | [ / ] kW |
Tank material | [304/316L, etc.] Stainless steel |
Control method | Touchscreen PLC Control |
Power supply | [380] V / [50] Hz |
External dimensions | [950] × [2300] × [1980] mm |
Overall machine weight | [2500] kg |
VI. Customization and Services
- Supports custom configuration: Capacity, material (304/316L), explosion-proof rating, control method, and functional modules such as heating, cooling, and homogenization can all be optionally selected.
- OEM/ODM services are supported, with nameplates and logos customizable to meet customer requirements.
- Provides factory testing, installation and commissioning guidance, and comprehensive after-sales technical support.
Keywords:
Vacuum Emulsifying Mixer
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